ATMALINE RR5060/C

Integrated In-feeding and Printing Sections:

•  In-feed and printing section are integrated to provide the coiled material precise transportation and stability.

•  Unwinding air shaft is equipped with universal roller balls, to facilitate loading the coiled material.

•  Cutting/connecting platform is equipped with pressure and vacuum functions for a flat and stable flow of substrate through the printing process.

Retractable Double Sided Cleaning Roller (optional):

•  Cleans before printing with double sided cleaning roller, equipped with retractable design for simple installing and dismantling to clean the roller.

Hole Punching Device

•  Enable to choose punching section (dual hole puncher + distance adjustment structure), implement hole punching and printing at the same time.

•  Optional Automatic Roll-to-Roll Thin Film Hole Puncher (ATMATIC RP5050/S)

Rolled Material Delivery

•  German-engineered guided device, modular design to achieve optimal efficiency.

•  Main transmission shaft is collocated with pinch wheel (adjustable interval distance), providing the uninterrupted system, it will not be affected the accuracy of the guided correcting and printing section, even material supply is interrupted.

•  Digital control main control shaft, precise tension control and high precise pulling material.

Printing Structure

•  Four-post Up Down Stability : equipped with precise encoder to control digitally height setting (printing / stand-by / cleaning level) position to attain accuracy ±0.05mm

•  Servo Motor Direct Drive : low failure, solid printing torque, full digital control, full stroke stable motion.

•  Equalized Pressure Control : equalized pressure digital control squeegee / flood coater, enable to preset digital pressure (3~62kgf) individually on HMI.

•  Enclosed Guide Rail Dusts-proof : printing stroke precise linear guide rails is protected by high rigid Aluminum extrusion profile, anti-contamination and dusts proof.

•  Printing Uniform Layer : guide rail cylinders are used for the squeegee / flood coater to raise accuracy of linear motion, precise leading, smooth, equalized printing pressure to present completely on substrate, assure printing ink layer uniformity and consistence.

•  Retractable Frame Holder : frame holder can be retracted handy for cleaning screen, special design attains repeatability positioning accuracy.

Automatic Squeegee Leveling (option)

•  Digital automatic squeegee leveling to obtain excellent printing layer uniformity.

Visual System

•  Two sets of CCD camera are adopted to compare image analysis, registration can be achieved 5μm

•  Collocated with screen automatic precise displacement in X/Y/θ axis

•  Provide proper light source for visual system (coaxial white light)

•  Field of View : FOV 13.5*10.18 mm

•  Fiducial Mark : registration hole on substrate in corresponding with screen

•  Registration Target (accuracy 20um), registration time within 1.5 seconds.

•  Special monitor with tempered lens, acid and base resistance, anti-noise, clear contrast.

•  Attain accuracy, quick registering, high yield rate.

Registration data is recorded, enable to link internet remote to save and retrieve.

Visual Registering Screen Function

•  Substrate is set by unilateral registration at opposite side of operation.

•  CCD is configured below printing table, ensure substrate’s hole and screen fiducial mark automatic alignment, save operator’s adjustment time, initial printing and multi-printing can be sustainable production, substantially reduce time of operator setup and registering.

•  CCD judges pulling the substrate position to make automatic compensation without issue of cumulative error.

Divided into Vacuum Zones on Table (Option)

•  Max vacuum area 490*620mm, vacuum hole ψ1.0mm

If the specified vacuum zone is required, vacuum area control can be partitioned upon need. (option)

Constant Power Conveyor Dryer

•  Entire dryer system adopts IR constant power with even temperature hot air, drying effect is 5 to 20 times higher in compare with regular hot air, total length of equipment can be reduced substantially.

•  Drying with even temperature ±3%

Independent Winding System

•  Winding shaft with air inflation is equipped with universal balls to save human power, high convenience for staff loading / offloading material.

•  Special rotating type deviation rectifying system is collocated with displacement winding, even the material without tension is wound, winding accuracy is remained within ±1mm.

•  Unique creation winding taper control which makes the wound material tight well, it will not be loosened easily during transit.

Protective Device

•  Error Display : when control system failure, error message is displayed on HMI for quick guidance error exclusion.

•  Protective Device : error diagnosis chain locking loop, error indication, mono key automatic safety restoration loop, safety light barrier, E-stop button, warning lamp and so on, comprehensive safety protection.