Fully Automatic Roll-To-Roll Screen Printing Line

A fully automatic screen printing line: unwind-feeding(with web joint table) → optical registration (optional) → printing → drying (optional, IR+hot air, horizontal routing) → rewind-collecting, for in-line fully automatic continuous production.
ATMALINE RR5060/S Fully Automatic Roll-to-Roll Screen Printing Line
Suitable for printing various flexible coiled materials, such as Tetoron, membrane switches, blood sugar testers, heat transfers, labels, stickers, decals and more.


  • Unwind / Rewind: uses air shafts, assures concentricity and non-slip of material roll (stable rolling), fast roll loading/unloading, supplied with choice 3” air shafts (standard) or with 6” air shaft sleeve (optional);

  • Web flow: servo-driven rolling, working with web tracking system; servo tensioning controlled by air cylinder supported floating weight roller + servo driven roller;

  • Screen printer: adopts ATMA 2-post motorized “PD” version module, integrating all exquisite function sections:

  • Printer section: digital-controlled motor driven 2-post lift, to: print level(off-contact, digitally set) / standby level / cleaning level.

  • Substrate base table section: with dynamical On/Off and volume-adjustable vacuum (to fix material) / air blow-back (air-borne web pass without scratch);

  • Screen section: adjustments: holder arm positioning / air-locking, pneumatic screen holder levels, holder arms(screen) leveling, supplementary positioning by screws, screen frame XYY manual fine-adjustments + further YY servo-driven digital tuning provided by Automatic Alignment system, pneumatic gradual peel-up of screen during print stroke (to prevent sticking, stroke/ speed adjustable; servo-driven type is optional – digital-set stroke length & start/stop points, automatically averaged to print stroke)

  • Squeegee section: squeegee / flood coater pneumatic lift (clear off screen), servo-driven left-right stroke(print / flood coating), digital-set stroke start/stop points & speed; Squeegee / flood coater adjustments: manual mounting positioning, set-down level(depths), leveling(print evenness), inclination angle(deposit thickness), skew angle(to overcome print skips at corners), up/down speeds, pneumatic constant print pressure (digital-set type as optional)...

  • Printing / flood coating: servo-driven, stroke / speed digital-controlled, solid drive torque, stable run over entire stroke, fault free.

  • Printing / flood coating pressure: standard with manual knob + pressure gauge constant pressure control (pressure 3~62 kgf); optional digital-controlled constant pressure systems may be chosen, individually digital-set from HMI.

  • Optical automatic screen-substrate alignment: with hole punching device and optical hole detection sensors, working with servo-driven screen frame move auto-alignment system, achieving precisely registered printing.

  • High flatness table: made of thick aluminum alloy board, fine smooth processed and hard anodized(scratch-resistant), achieving flatness at ±0.02mm, realizes fine line/dot printing.

  • Control / operation system: high-level industrial computer integrated multiple controls, color LCD touch-operated HMI, provides multiple function parameter setting and immediate operation/monitoring, convenient for operation, complies to faultless demands in digitization, standardization and humanization.

  • Safety protection: with error diagnose/alert system, safety restoration, emergency-stop, beacon..., considerate in safety protection.

  • Post-print inspection station: manually movable x5 magnifier lens with light + bottom back-light panel, for operator to inspect printing quality.

  • Various dryer type for choice (optional): according to material characteristics(thermal/tension durability), ink’s drying characteristics(energy, speed), and productivity demand(type, section length), normal types:

  • IR + Hot Air drying: horizontal conveying type (with carrier belt, or pull-through type) Up/down routing type

  • UV drying: horizontal pull-through type

1. Screen Printer (with unwinder)

Specifications AT-RR5060/S
Screen Printing Machine
(with Unwinder)
Screen Printing Machine
(with Unwinder)
US Standard Units
Machine Dimensions L 4430 x W 1400 x H 2000 mm
Machine weight 1660 kgs
Compressed air source 5 ~ 7 kg/cm2
Electric power 3 phase / 380 V / 50/60 Hz
Air consumption 64 L/min
Working table height 1000+30 mm
Working table size 580 x 780 mm
Vacuum area 490 x 740 mm
Max. printing area 500 x 600 mm
Min. printing area 350 x 400 mm
Max screen frame O/D size 800 x 1000 mm
Min. screen frame O/D size 600 x 800 mm
Screen frame height 25 ~ 40 mm
Screen up/down servo motor + brake + reduction gearbox + ball screw
Screen peel-off distance max : 20 mm
Screen fine adjustment X/Y ±10 mm / ±10 mm (added optional digital-servo driven type)
Max. material roll width 520 mm
Min. material roll width 350 mm
Max. capacity (full speed & strokes) 17 pcs/min
Squeegee travel speed 50 ~ 1070 mm/sec
Squeegee inclination angle 20 ± 10º
Flood coater inclination angle 45 ± 5º
Print pressure 3 ~ 62 Kgs
Web flow direction left to right
Material roll supply by air shaft unwind
Air shaft spec. 3” x 2 (1 each for unwind and protective film rewind) (6” shaft sleeve as optional)
Shaft drive by servo motor
Unwind web edge tracking by web guide
Tracking detection range ± 10 mm
Tension control air cylinder supported weight roller + servo tension control
Tension adj. range 0.5 ~ 3.0 kgf
Web speed 30 ~ 300 mm/sec
Cutting/joint table with
Anti-static device(optional) anti-static bar (L 600mm)
Dust cleaning device (optional) contact cleaning roller (L 533mm) + dust-collection adhesive roll
Buffer section servo motor driven
Operation interface Proface 7” HMI, for parameter setting + 100 recipes

2. AT-TIO5050 IR + Hot Air Circulation Dryer (optional)

Specifications AT-TIO5050
IR + Hot Air Circulation Dryer
IR + Hot Air Circulation Dryer
US Standard Units
Machine dimensions L 6730 × W 1620 × H 1420 mm (heating length: 5000 mm)
Machine weight 2424 kgs
Electric power 3 phase / 380 V / 60 Hz
Power consumption 50 kw
Conveyor belt type PTFE net belt (width 600 mm)
Carried web width 350 ~ 520 mm
Conveyor drive Induction motor + reduction gearbox driving rubber-wrapped rollers
Conveyor height 1000+30 mm
Conveyor direction Left to right
Conveyor speed Line speed: 2 ~ 18 m/min
Heating by IR + hot air circulation
Heating chamber 5 zones (each 1 m)
Conveyor length equipment length 6.7 m
Circulation air internal top-down hot air circulation
Body material Inside: SUS430
outside: SS41 painted
Temperature control IR: SCR
Hot air: SSR
Temperature range Working temp: 80 ~ 120 ºC
max.: 150 ºC
Circulation system 7.5” fan-blower
Temperature evenness within set temp ± 3 %
Operation interface Proface 7” touch-operated HMI, 100 recipes
Air exhaust 4” exhaust outlet x 3
6” exhaust outlet x 1
Protection measures 1. over-temp setting on temperature controller, 10ºC over set heaters are shut off.
2. error display on HMI, beacon + buzzer alert, emergency-stop buttons.

3. AT-RW5050 Rewinder

Specifications AT-RW5050 Rewinder
AT-RW5050 Rewinder
US Standard Units
Machine dimension L 2000 × W 1267 × H 1510 mm
Machine weight 500 kgs
Compressed air pressure 5~7 kg/cm2
Electric power 3 phase / 220 V / 60 Hz
Conveyor direction left to right
Air shaft spec. 3” x 2 (1 each for rewind and protective film unwind)
(6” shaft sleeve as optional)
Adding protective film roll (optional) 3” air shaft
(6” shaft sleeve as optional)
Material roll width 350 ~ 520 mm
Shaft drive 90º vacuum roller (driven by servo motor)
Vacuum roller diameter ∮164 mm
Web speed 30 ~ 300 mm/sec
Vacuum source ring-blower
Rewind web edge tracking web guide + structural EPC ± 10 mm
Tensioning control by servo motor
Tension adj. range 2 ~ 5 kg
Operation interface Proface 7” touch-operated HMI, parameter setting
Anti-static device(optional) anti-static bar (L 600 mm)
Safety measures emergency-stop button