ATMALINE RR5060/C
Fully Automatic Roll-to-Roll Biotech Tester Screen Printing Line
Suitable for high precision screen printing on the coiled flexible (or film) material, such as conductive films, biotech sensors, blood glucose testers, etc. Automatic CCD registration corrects alignment of the coiled material substrate on each printing pass for unrivaled accuracy.
VIDEO:
Integrated In-feeding and Printing Sections:
- In-feed and printing section are integrated to provide the coiled material precise transportation and stability.
- Unwinding air shaft is equipped with universal roller balls, to facilitate loading the coiled material.
- Cutting/connecting platform is equipped with pressure and vacuum functions for a flat and stable flow of substrate through the printing process.
Retractable Double Sided Cleaning Roller (optional):
- Cleans before printing with double sided cleaning roller, equipped with retractable design for simple installing and dismantling to clean the roller.
Hole Punching Device
- Enable to choose punching section (dual hole puncher + distance adjustment structure), implement hole punching and printing at the same time.
- Optional Automatic Roll-to-Roll Thin Film Hole Puncher (ATMATIC RP5050/S)
Rolled Material Delivery
- German-engineered guided device, modular design to achieve optimal efficiency.
- Main transmission shaft is collocated with pinch wheel (adjustable interval distance), providing the uninterrupted system, it will not be affected the accuracy of the guided correcting and printing section, even material supply is interrupted.
- Digital control main control shaft, precise tension control and high precise pulling material.
Printing Structure
- Four-post Up Down Stability : equipped with precise encoder to control digitally height setting (printing / stand-by / cleaning level) position to attain accuracy ±0.05mm
- Servo Motor Direct Drive : low failure, solid printing torque, full digital control, full stroke stable motion.
- Equalized Pressure Control : equalized pressure digital control squeegee / flood coater, enable to preset digital pressure (3~62kgf) individually on HMI.
- Enclosed Guide Rail Dusts-proof : printing stroke precise linear guide rails is protected by high rigid Aluminum extrusion profile, anti-contamination and dusts proof.
- Printing Uniform Layer : guide rail cylinders are used for the squeegee / flood coater to raise accuracy of linear motion, precise leading, smooth, equalized printing pressure to present completely on substrate, assure printing ink layer uniformity and consistence.
- Retractable Frame Holder : frame holder can be retracted handy for cleaning screen, special design attains repeatability positioning accuracy.
Automatic Squeegee Leveling (option)
- Digital automatic squeegee leveling to obtain excellent printing layer uniformity.
Visual System
- Two sets of CCD camera are adopted to compare image analysis, registration can be achieved 5μm
- Collocated with screen automatic precise displacement in X/Y/θ axis
- Provide proper light source for visual system (coaxial white light)
- Field of View : FOV 13.5*10.18 mm
- Fiducial Mark : registration hole on substrate in corresponding with screen
- Registration Target (accuracy 20um), registration time within 1.5 seconds.
- Special monitor with tempered lens, acid and base resistance, anti-noise, clear contrast.
- Attain accuracy, quick registering, high yield rate.
- Registration data is recorded, enable to link internet remote to save and retrieve.
Visual Registering Screen Function
- Substrate is set by unilateral registration at opposite side of operation.
- CCD is configured below printing table, ensure substrate’s hole and screen fiducial mark automatic alignment, save operator’s adjustment time, initial printing and multi-printing can be sustainable production, substantially reduce time of operator setup and registering.
- CCD judges pulling the substrate position to make automatic compensation without issue of cumulative error.
Divided into Vacuum Zones on Table (Option)
- Max vacuum area 490*620mm, vacuum hole ψ1.0mm
- If the specified vacuum zone is required, vacuum area control can be partitioned upon need. (option)
Constant Power Conveyor Dryer
- Entire dryer system adopts IR constant power with even temperature hot air, drying effect is 5 to 20 times higher in compare with regular hot air, total length of equipment can be reduced substantially.
- Drying with even temperature ±3%
Independent Winding System
- Winding shaft with air inflation is equipped with universal balls to save human power, high convenience for staff loading / offloading material.
- Special rotating type deviation rectifying system is collocated with displacement winding, even the material without tension is wound, winding accuracy is remained within ±1mm.
- Unique creation winding taper control which makes the wound material tight well, it will not be loosened easily during transit.
Protective Device
- Error Display : when control system failure, error message is displayed on HMI for quick guidance error exclusion.
- Protective Device : error diagnosis chain locking loop, error indication, mono key automatic safety restoration loop, safety light barrier, E-stop button, warning lamp and so on, comprehensive safety protection.
| Specifications | AT-RR5060/C Screen Printing Machine Metric |
AT-RR5060/C Screen Printing Machine US Standard Units |
|---|---|---|
| Material thickness | 0.05~0.25 ㎜ | |
| Material width | 160~500 ㎜ | |
| Equipment Dimensions AT-RR5060/C Printer |
4000(L) * 1970(D) * 2100(H)㎜ | |
| Equipment Dimensions AT-TIO5050/CP |
8730(L) * 1844 (D) * 1622 (H)㎜ | |
| Equipment Dimensions AT-RW5060/C Rewinder |
1595 (L) *1335(D) *1642(H)㎜ | |
| Equipment Weight AT-RR5060/C Printer |
2900 ㎏ | |
| Equipment Weight AT-TIO5050/CP |
2500 ㎏ | |
| Equipment Weight AT-RW5060/C Rewinder |
700 ㎏ | |
| Work Flow Direction | Left-in Right-out | |
| Maximum production capacity | 9.4pcs/min (5.6M/min) | |
| Pulling material length | 600mm | |
| Pulling material speed | 1000mm/sec | |
| Material width | 500mm | |
| Printing stroke | 620mm | |
| Printing speed | 225mm | |
| Compressed air source pressure | 5~7 ㎏/ cm2 | |
| Electrical power | 3 phase, 380 V, 60 ㎐ | |
| AT-RR5060/C Roll-to-Roll CCD Registering Screen Printing Machine (with Unwinder) | ||
| Unwinding air shaft | 3” air shaft | |
| Coil width | 160~500mm | |
| Unwinding wheel max coil diameter | 550mm | |
| Cutting film wheel max diameter (optional device) | 250mm Thickness 50μm about 820m | |
| Maximum coil weight | Max：80kg | |
| Connecting material platform | equipped with pressing +vacuum function | |
| Cleaning roller device | equipped with double sided cleaning roller | |
| Hole punching function | 2 sets of hole position | |
| Electrostatic elimination | equipped with electrostatic eliminator or antistatic brush | |
| Printing table height | 1100+50 ㎜ | |
| Printing area | (Min)160*350 ㎜~(Max)500*600 ㎜ | |
| Effective vacuum area | Max:490*620mm 吸氣孔ψ1.0mm | |
| Frame size | 900*900~1100*1100 ㎜ | |
| Retractable frame device | option | |
| Printing speed | 20~625mm/sec (servo driven) | |
| Printing pressure | 3~62kgf | |
| Peel-off height | 0~25mm (servo driven) | |
| Printing skew angle | 20° ± 10 ° | |
| Swivel angle | ± 3° | |
| CCD camera quantity | 2 pcs (stationary position with pitch 400mm) | |
| Registration mode | Screen XXYY automatic registering | |
| Screen registering function | Visual automatic screen registering (fiducial marks must be made on screen) | |
| Operation interface | Human-machine interface (PROFACE 10.1) | |
| Air exhaustion | 60 L/cyc | |
| Power consumption | 49kw 93A | |
| Other optional function | (1). Squeegee auto leveling calibration | |
| Other optional function | (2). Air shaft (3”) for film removal | |
| Other optional function | (3). 6" air shaft sleeve | |
IR + Hot Air Dryer (constant power)
| Specifications | AT-TIO5050/CP IR + Hot Air Dryer (constant power) Metric |
AT-TIO5050/CP IR + Hot Air Dryer (constant power) US Standard Units |
|---|---|---|
| Heating mode | IR (infrared heater) + hot air | |
| Divided section number | 5 sections (each section 1M) | |
| Max substrate width | 500mm or less | |
| Regular setting temperature | 80℃~120℃ | |
| Average temperature | Setting temperature ±3% | |
| Working height | 1000+30 mm | |
| Teflon conveyor width | 600mm | |
| Conveyor speed | 30~260mm/sec | |
| Fan control mode | Frequency modulation by the inverter controls the amount of air volume | |
| Forced intake air fan specification | 0.2kw/5pcs、4” hose | |
| Forced air exhaust fan specification | 0.2kw/5pcs、4” hose | |
| Temperature control mode | SCR control IR SSR control hot air circulation |
|
| Equipment material | Insulation inner layer adopts SUS 430 Insulation external layer adopts SS41 lacquer |
|
| Equipment surface temperature | 60℃ or below (except for the opened area surrounding within 100 mm and exhaust air pipe) |
|
| Operation interface | Human-machine interface (Proface 7 inch) | |
| Power consumption | 83 kW , 157A |
Roll-to-Roll Automatic Winder
| Specifications | AT-RW5060 Roll-to-Roll Automatic Winder Metric |
AT-RW5060 Roll-to-Roll Automatic Winder US Standard Units |
|---|---|---|
| Winding air shaft | 3” air shaft | |
| Rolled material width | 160~500mm | |
| Winding wheel max coil diameter | 550mm | |
| Film lamination wheel max coil | 250mm | |
| external diameter | Thickness 50μm about 820m | |
| Coil weight | Max：80kg | |
| Winding wheel power | Servo driven | |
| Tension adjustment | Servo tension control | |
| In-feeding deviation rectifying EPC structure |
Structural type EPC | |
| Winding tension | Programming control winding taper | |
| Winding accuracy | ≦±1mm | |
| Operation interface | Human-machine interface (Proface 7inch) | |
| Other optional functions | (1). Film lamination air shaft (3”) (2). Electrostatic eliminator (3). 6" air shaft sleeve |
ATMA High Precision Screen Printers with CCD registration brochure pdf